CNC Milling Service

Chifukwa Chiyani Sankhani Makina Athu a CNC?

Pazaka zopitilira 20 zaukadaulo wamakampani, timapereka zida zolondola kwambiri pakugwiritsa ntchito zovuta.

Maluso Athunthu a Utumiki

Gulu 1:CNC Machining Equipment & Mfundo Zaukadaulo.

Gulu	Tsatanetsatane	Zofunika Kwambiri
Mitundu Yamakina	5-olamulira CNC malo Machining (DMG MORI HSC 75 linear) 4-axis ofukula mphero (Mazak VCN-530C) 3-axis yopingasa mphero (Haas EC-1600) Malo otembenukira ku CNC (Doosan Puma 5100) Waya EDM (Sodick AQ750L)	Zida zopitilira 60 Avereji makina zaka <5 zaka 24/7 luso lopanga zokha
Zinthu Zosiyanasiyana	Zitsulo: Aluminium 6061/7075-T6, SS 304/316/17-4PH, Titanium Grade 5, Brass C36000 Pulasitiki: POM, nayiloni 6/66, PC, PEEK, PEI Zophatikizika: Ma polima opangidwa ndi kaboni fiber	Zida zamagalasi amlengalenga (AMS 4928) Titaniyamu yamankhwala (ASTM F136) Malipoti otsimikizika okhudza kufufuza zinthu
Processing Range	Max mphero kukula: 1500mm × 1000mm × 800mm Max kutembenukira awiri: 500mm, kutalika 1200mm Kukula kochepa: 0.3mm (EDM), 0.5mm (mphero)	5-mbali-machining mu khwekhwe limodzi Nthawi yomweyo 5-axis contouring Kubowola kwakuya (L/D chiŵerengero>20:1)
Precision Tolerance	Kulolera kwa makina: ± 0.005mm (5-axis) - ± 0.05mm (3-axis) Kukula kwapamtunda: Ra 0.4μm (nthaka) - Ra 3.2μm (yogayidwa) Kuzungulira: ≤0.002mm	Kutsata kwa ISO 2768-mk Kuwunika kwa 3-axis CMM (Hexagon Global Performance) Kuyeza kwa kuwala kwazinthu zazing'ono
Pambuyo pokonza	Anodizing (Mtundu wa II / III wodula), wokutira ufa, Nickel chrome plating Chithandizo cha kutentha (Annealing, Quenching), Passivation Kuyika chizindikiro cha laser, Electropolishing	ASTM B580 plating miyezo Boeing BAC 5616 anodizing Kutsekereza kwa chipangizo chachipatala (EO gasi/nthunzi)

Ntchito Zamakampani & Maphunziro a Nkhani

Gulu 2:Zomwe Zapangidwira & Zochita Zaukadaulo.

Makampani	Common Components	Mfundo Zaumisiri
Zamlengalenga	Malo opangira ma turbine blade, mabatani okwera, nyumba za Avionics	28% kuchepetsa kulemera kudzera kukhathamiritsa kwa topology FAA DO-160G kugwedezeka kumagwirizana Ti-6Al-4V yopangidwa ndi ± 0.01mm kulolerana
Zida Zachipatala	Opaleshoni yamphamvu, implants za Msana, zigawo zogwirizana ndi MRI	Makapu a Ti-6Al-4V acetabular okhala ndi Ra 0.4μm kumaliza ISO 13485 kupanga zipinda zoyera 510 (k) kuthandizira zolemba
Zagalimoto (EV)	Ma tray a batri, Mikono yoyimitsidwa, Nyumba zamagetsi zamagetsi	Aluminium 6061-T6 trays 30% yopepuka kuposa chitsulo 5-axis makina ozizira njira 10,000+ mayunitsi / mwezi kupanga
Maloboti	Ma giya oyendetsa ma Harmonic, zolumikizira mkono wa Robotic, zokwera za sensor	Magiya okhala ndi ± 0.003mm pitch tolerance Kuyika kwa carbon fiber kwa 40% kuchepetsa backlash
Semiconductor	Zonyamulira za Wafer, Zokonzera Zolondola, Zigawo zachipinda chovumbula	316L chitsulo chosapanga dzimbiri chokhala ndi Ra 0.8μm kumaliza ISO kalasi 5 zoyeretsa zipinda Njira zotetezedwa ndi ESD

Njira Yopanga & Chitsimikizo Chabwino

Design for Manufacturability (DFM)

♦ Kusanthula kwachitsanzo cha 3D ndi SolidWorks/UG/NX.

♦ Kulekerera kwa stack-up kayeseleledwe.

♦ Kukonzekera kwamtengo wapatali.

CNC Machining & In-Process Inspection

♦ 5-axis makina munthawi imodzi ya ma geometri ovuta.

♦ Renishaw in-cycle probing.

♦ Kuwunika kwenikweni kwa SPC.

Final Quality Control

♦ Kuyendera kwa Zeiss CMM (± 0.002mm kulondola)/♦ Pulojekiti yowunikira yazinthu zazing'ono./♦ 100% kuyezetsa kowoneka ndi kogwira ntchito.

Mitengo & Nthawi Yotsogolera

Mtundu wa Order	Mtundu wa kuchuluka	Nthawi yotsogolera	Mtengo Factor
Prototyping	1-50 magawo	3-7 masiku	Zinthu & zovuta
Kutsika kwa Voliyumu	50-1,000 mayunitsi	10-15 masiku	Batch bwino
Mass Production	1,000+ mayunitsi	20-45 masiku	Tooling amortization